Horizontal Coil Wrapping Machine

A Horizontal Coil Wrapping Machine is a high-performance industrial packaging machine specially designed for wrapping coil-shaped products such as steel coils, aluminum coils, copper coils, wire coils, hose coils, cable rolls, and strip coils in a horizontal position. The machine uses an orbital or eye-through wrapping system where the wrapping ring rotates through the center of the coil, providing uniform, tight, and secure packaging for protection against moisture, dust, scratches, corrosion, and transportation damage.

The machine operates by placing the coil horizontally on powered support rollers or conveyor systems. During operation, the wrapping ring rotates at high speed while the coil slowly rotates, allowing stretch film, VCI film, paper, or woven material to wrap evenly around the entire circumference of the coil. The adjustable overlap and tension control system ensures excellent packaging quality with reduced material consumption and improved operational efficiency.

Horizontal coil wrapping machines are widely used in steel processing plants, wire and cable industries, metal manufacturing units, automotive industries, pipe manufacturing, and export packaging applications where reliable and high-speed coil protection is required.

Key Features

Heavy-duty horizontal orbital wrapping structure
Eye-through wrapping technology for complete coil coverage
PLC-based automatic or semi-automatic operation
Adjustable wrapping overlap and film tension
Variable frequency drive for smooth speed control
Automatic film cutting and clamping system
Conveyor or roller-based coil handling system
Compatible with stretch film, VCI film, paper, and woven tape
Soft start and soft stop mechanism
Stable vibration-free operation
Emergency stop and safety interlock system
Low maintenance and energy-efficient design

Applications

Steel slit coils
Aluminum and copper coils
Wire and cable coils
Hose and pipe coils
Tire and rubber coils
Industrial ring-shaped products

Technical Specifications

Parameter	Specification
Machine Type	Horizontal Coil Wrapping Machine
Coil Outer Diameter (OD)	300 mm 2200 mm
Coil Inner Diameter (ID)	300 mm 850 mm
Coil Width	100 mm 1200 mm
Coil Weight Capacity	50 kg 5000 kg
Wrapping Material	LLDPE Stretch Film / VCI Film / Paper / Woven Tape
Film Width	250 mm 500 mm
Film Thickness	15 50 Micron
Ring Rotation Speed	15 35 RPM
Wrapping Speed	15 35 Coils per Hour
Film Pre-Stretch Ratio	Up to 300%
Overlap Range	20% 90% Adjustable
Control System	PLC with Touchscreen HMI
Power Supply	380V 415V, 3 Phase, 50/60 Hz
Power Consumption	2 kW 12 kW
Drive System	AC Motor with VFD Control
Conveyor System	Roller / Conveyor Integrated
Safety Features	Emergency Stop, Safety Guards, Interlock Protection
Operation Mode	Semi-Automatic / Fully Automatic

Advantages

Provides complete and uniform coil protection
Reduces manual labor and packaging time
Prevents moisture, rust, dust, and surface damage
Improves packaging consistency and appearance
Minimizes packaging material wastage
Suitable for heavy-duty industrial applications
Enhances transportation and export safety
Increases packaging productivity and operational efficiency

Horizontal Coil Wrapping Machines are ideal for industries requiring fast, reliable, and professional packaging solutions for heavy and large-diameter coils while ensuring superior product protection and long-term storage safety.

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